Analizy przypadków zastosowań kalibracji

Systemy laserowe i pomiarowe ballbar, rozwiązania analityczne i diagnostyczne firmy Renishaw wspierają tysiące użytkowników i pomagają im w pracy od ponad 30 lat.

Oferujemy rozwiązania kalibracyjne, które pozwalają na poprawienie parametrów technicznych obrabiarki. I nie ma znaczenia, czy jesteś użytkownikiem ostatecznym, producentem OEM maszyn czy dostawcą usług serwisowych.

Dowiedz się, jakie korzyści odnoszą nasi klienci ze stosowania produktów kalibracyjnych Renishaw.

Systemy laserowe — zastosowania

Zastosowania interferometru laserowego firmy Renishaw różną się. Choć laserowe systemy są powszechnie używane do wszechstronnej oceny dokładności obrabiarek i maszyn współrzędnościowych (CMM), stosuje się je też w badaniach oraz ocenie innych układów mechanicznych, gdzie położenie jest czynnikiem o krytycznym znaczeniu. Faktycznie używa się ich tam, gdzie są wymagane wyśrubowane parametry dokładności, powtarzalności oraz zgodność pomiarów ze standardami.

System laserowy XK10 firmy Renishaw jest rozwiązaniem doskonałym. Przyczynia się nie tylko do zwiększenia wydajności, ale także jest gwarancją dokładności. Podczas pokazu prowadzonego przez inżyniera Renishaw okazało się, że wyniki uzyskane w systemie XK10 są porównywalne z wynikami pomiarów naszych podzespołów na maszynie współrzędnościowej. Bardzo nam się to spodobało. System XK10 obsługuje łączność bezprzewodową, co przekłada się na większą elastyczność podczas ustawiania i pomiaru z wykorzystaniem jednego zestawu. Dodatkowym atutem są intuicyjne raporty, dzięki którym klienci mogą zapoznać się z parametrami roboczymi obrabiarki Hurco.

Hurco Manufacturing Ltd, Tajwan

KES Machine

Wyzwanie: Skuteczne zbieranie danych dotyczących wydajności i kalibracji obrabiarek w celu rozszerzenia oferty usług dla klientów.

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Hurco Manufacturing Ltd

Wyzwanie: Zwiększenie wydajności pomiarów stanu technicznego obrabiarek i ich ułatwienie.

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BOST Machine Tools Company (BOST)

Wyzwanie: Weryfikacja i poprawa precyzji osi obrotowych; przede wszystkim kalibracja osi obrotowych B.

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Kunming Machine Tool Company Ltd

Wyzwanie: Skrócenie czasu kalibracji maszyny.

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Więcej analiz przypadków zastosowania systemu laserowego

Case study: A laser alignment tool that goes beyond tradition [en]

Case study: A laser alignment tool that goes beyond tradition

Smooth Precision Co. Ltd has invested in the XK10 alignment laser system from Renishaw, to remove the limitations of conventional methods, significantly improving the overall alignment accuracy and efficiency of its machines.
[1.0MB]
Case study: TAKAM uses XK10 to ensure assembly accuracy of machine tools [en]

Case study: TAKAM uses XK10 to ensure assembly accuracy of machine tools

For machine tool makers, to achieve manufacturing efficiency depends on fast and accurate quality control processes. With traditional error testing methods beginning to hinder operations, TAKAM Machinery Co., Ltd (TAKAM) turned to Renishaw’s XK10 alignment laser system to deliver precision, efficiency and speed.
[459kB]
Case study: Machine tool builder invests in alignment laser and improves efficiency by 50% [en]

Case study: Machine tool builder invests in alignment laser and improves efficiency by 50%

The commercial success of building custom-made machine tools requires careful attention and efficiency. Error inspection and correction during assembly needs to be fast and accurate, while labour costs have to be minimised. Faced with increasing customer demand, Dawn Machinery Co., Ltd (Dawn Machinery) chose to replace its traditional granite square and dial indicator metrology in favour of Renishaw’s XK10 alignment laser system.
[518kB]
Case study: Better accuracy enables Godrej to redefine quality norms and help reduce costs [en]

Case study: Better accuracy enables Godrej to redefine quality norms and help reduce costs

Accuracy and on time delivery of projects are key requirements for the tooling industry. Godrej Tooling Division (Godrej) relies on Renishaw solutions to save time, money, reduce scrap and achieve a high level of accuracy.
[454kB]
Case study: Critical oil and gas production components rely on metrology systems [en]

Case study: Critical oil and gas production components rely on metrology systems

For companies operating in the oil and gas equipment-manufacturing sector, recordkeeping and traceability are vital. As part of its company-wide quality protocol, FMC Technologies in Dunfermline, Scotland, invests continually in a preventive maintenance programme that employs Renishaw machine tool probes and calibration products to check and verify the dimensional accuracy of its CNC machine tools.
[738kB]
Case study: Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions [en]

Case study: Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions

Established in 1965, Hartford is Taiwan’s biggest exporter of CNC machining centres as well as being the country’s largest machining centre manufacturer. It is recognised as one of the CNC machining industry’s leading global brands with a reputation for technological advancement. In the face of global skills shortages and rapidly emerging Industry 4.0 trends, Taiwanese CNC machine manufacturer Hartford undertook to develop an innovative, easier-to-use human machine interface (HMI) for its CNC machines. At the same time the company strived to ensure process measurement and inspection at its CNC machine manufacturing operations could keep pace with everheightening product quality goals.
[650kB]
Case study: Renishaw technology helps Breton calibrate its in-house machinery and control the quality of its output [en]

Case study: Renishaw technology helps Breton calibrate its in-house machinery and control the quality of its output

When Breton SpA wanted to add machine tool manufacture to its core business of building stone-processing machinery, the increase in required levels of precision prompted the introduction of around 30 devices from Renishaw, including laser interferometers, rotary axis calibrators, ballbars and touch-trigger probes. As a result, Breton’s range of high-speed, five-axis CNC machining centres are now among the world’s most advanced.
[514kB]
Case study: Jingdiao's refusal to compromise on quality sees its business take off [en]

Case study: Jingdiao's refusal to compromise on quality sees its business take off

Beijing Jingdiao Company Ltd has collaborated with Renishaw as its business has continued to grow over the years, with the two companies working together to open up new pathways to innovation and deliver superior quality.
[397kB]
Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes [en]

Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes

Most CNC machine tool manufacturers invest heavily in machine developments that improve accuracy but by using the latest calibration systems at its factory in Istanbul, Turkey, leading manufacturer Spinner has improved specified machine accuracies without the need to change designs. As Mr Nurhan, Technology Manager, explains, “The machine designs are no different but we have actually improved the accuracy, cut the support customers need by up to 90%, and have shown customers that we use the latest technology.”
[440kB]
Case study: Inca Digital - Stunning large scale images achieved with speed and repeatability [en]

Case study: Inca Digital - Stunning large scale images achieved with speed and repeatability

Article describing how Renishaw's XL-80 laser measurement system has ensured that Inca Digital's large-scale digital printers are considered a safe bet for consistency, reliability and stunning images.
[683kB]
Analizy przypadków: (IN411) Dostawca usług kalibracyjnych pracuje szybciej i bardziej elegancko, uzyskując większe do

Analizy przypadków: (IN411) Dostawca usług kalibracyjnych pracuje szybciej i bardziej elegancko, uzyskując większe do

Jürgen Emslander nie jest sportowcem, ale jednym ruchem znacznie poprawił swoją efektywność, wysuwając się daleko w przód przed konkurentów. Prowadzi on firmę świadczącą usługi kalibracji o nazwie Geo Tec Messtechnik. Ostatnio zmodernizował swój laserowy system kalibracji zastępując nowym systemem Renishaw XL-80 dotychczasowy standard branżowy ML10. Przenośność i łatwość użytkowania zapewnia minimalizację czasu transportu i ustawiania, co umożliwia wykonanie większej ilości zleceń w ciągu miesiąca.
[1.3MB]
Case study: The world’s No.1 semiconductor assembly & packaging equipment manufacturer benefits from Renishaw’s innovative products [en]

Case study: The world’s No.1 semiconductor assembly & packaging equipment manufacturer benefits from Renishaw’s innovative products

ASM Pacific Technology Ltd (ASMPT), the world’s largest supplier of wafer assembly and packaging equipment for the semiconductor industry, aims to offer complete factory automation solutions and satisfy customers’ needs through its innovative and cost-effective products.
[1.8MB]
Case study: Laser interferometry assures spherical lens quality [en]

Case study: Laser interferometry assures spherical lens quality

Beijing Institute of Technology (BIT), China, has used Renishaw’s XL-80 laser interferometer to develop a high precision instrument capable of simultaneously and reliably measuring all the key dimensional parameters of a spherical lens.
[421kB]
Case study: VAD Instrument chooses Renishaw’s UHV optical encoders for motion platforms [en]

Case study: VAD Instrument chooses Renishaw’s UHV optical encoders for motion platforms

Vacuum technology is used in many high-precision manufacturing processes. Typical applications include semiconductor wafer inspection, wafer bonding, photolithography and thin film deposition.
[912kB]

System ballbar — zastosowania

System ballbar QC20 firmy Renishaw to narzędzie, które dostarcza informacji niezbędnych do skutecznego sterowania operacjami obróbki maszynowej, jeśli chodzi o zapewnienie ciągłości produkcji, konserwację, przygotowanie techniczne, planowanie prac czy zapewnienie jakości.

Wcale nie dziwi różnorodność przypadków pomyślnego wdrożenia i używania systemu ballbar wynikająca z ilości różnorodnych klientów oraz potencjalnych korzyści.

Poznanie parametrów roboczych obrabiarki jeszcze przed produkcją części pozwala na zminimalizowanie liczby braków i czasu przestoju. Dzięki temu produkuje się części o wysokiej jakości przy zachowaniu dużej wydajności i jednoczesnych niskich kosztach wytwarzania. O to właśnie chodzi w tzw. odchudzonej produkcji (lean manufacturing) — większą wartość dla klienta.

Nemcomed (USA)

Więcej analiz przypadków zastosowania systemu ballbar

Case study: Spirax Sarco UK - New life for worn machines [en]

Case study: Spirax Sarco UK - New life for worn machines

Spirax Sarco UK invested in a Renishaw QC20-W wireless ballbar to check the geometry of its high-end machining centres before and after they were transferred to a new, purpose-built facility. Spirax Sarco is the global leader in manufacturing high quality products for the control and efficient use of steam and industrial fluids.
[515kB]
Case study: Critical oil and gas production components rely on metrology systems [en]

Case study: Critical oil and gas production components rely on metrology systems

For companies operating in the oil and gas equipment-manufacturing sector, recordkeeping and traceability are vital. As part of its company-wide quality protocol, FMC Technologies in Dunfermline, Scotland, invests continually in a preventive maintenance programme that employs Renishaw machine tool probes and calibration products to check and verify the dimensional accuracy of its CNC machine tools.
[738kB]
Case study: Better accuracy enables Godrej to redefine quality norms and help reduce costs [en]

Case study: Better accuracy enables Godrej to redefine quality norms and help reduce costs

Accuracy and on time delivery of projects are key requirements for the tooling industry. Godrej Tooling Division (Godrej) relies on Renishaw solutions to save time, money, reduce scrap and achieve a high level of accuracy.
[454kB]
Case study: Jingdiao's refusal to compromise on quality sees its business take off [en]

Case study: Jingdiao's refusal to compromise on quality sees its business take off

Beijing Jingdiao Company Ltd has collaborated with Renishaw as its business has continued to grow over the years, with the two companies working together to open up new pathways to innovation and deliver superior quality.
[397kB]
Case study: Sandvik Medical Solutions - QC20-W ballbar gives Sandvik confidence at every level [en]

Case study: Sandvik Medical Solutions - QC20-W ballbar gives Sandvik confidence at every level

For the last 2 years Sandvik Medical Solutions, have been enthusiastic users of the Renishaw ballbar system to verify the performance of their machine tools. Sandvik, based in Sheffield, UK, is a major supplier to many of the global brands within the healthcare industry, providing investment castings, forgings and finished medical implants and instruments for joint replacement and spinal surgery markets.
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Case study: NC Service - Wireless QC20-W ballbar loses cable and gains support [en]

Case study: NC Service - Wireless QC20-W ballbar loses cable and gains support

Peter Jönsson, Managing Director of NC Service, Gothenburg, Sweden, has used the Renishaw QC10 ballbar (and Renishaw laser calibration systems) for years, and is convinced of the benefits, but is delighted to take delivery of the new QC20-W wireless ballbar. As he comments, “QC10 has been one of our most important tools, and 100% reliable, since 2004 – we will continue to use it for some jobs. However, most machines must be run with the doors shut, and with large test radii on bridge machines the cable can become a problem – QC20 makes it much easier. I’m also looking forward to using the ‘volumetric analysis’ function.”
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Case study: Mori Seiki - Renishaw ballbar gives highest standard of customer service [en]

Case study: Mori Seiki - Renishaw ballbar gives highest standard of customer service

Mori Seiki Group is acknowledged as one of the world's leading designers and manufacturers of high specification machine tools, having delivered more than 185,000 units worldwide since its foundation in 1948. Mori Seiki uses Renishaw ballbar to give highest standard of customer service.
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Case study: Wigmore CNC - "If you are serious about CNC machine tool maintenance then using a QC20-W ballbar is the only option" [en]

Case study: Wigmore CNC - "If you are serious about CNC machine tool maintenance then using a QC20-W ballbar is the only option"

Dave Wigmore, a former time-served engineer at Mazak, runs a CNC maintenance service company and considers a ballbar critical to operations. When Renishaw introduced the QC20-W telescoping ballbar system he was determined to be the first UK user.
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Case study: Aquasub Engineering - Pump manufacturer extends the life of their machine tools and reduces downtime by 10% [en]

Case study: Aquasub Engineering - Pump manufacturer extends the life of their machine tools and reduces downtime by 10%

The Renishaw QC20-W ballbar system is widely recognised as a preventative maintenance tool for new and installed machines. Aquasub Engineering (Coimbatore, India), part of the Aqua Group, one of the largest pump manufacturing companies in Asia, is using QC20-W ballbar to reduce maintenance costs, increase capacity and reduce scrappage.
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Case study: The world’s No.1 semiconductor assembly & packaging equipment manufacturer benefits from Renishaw’s innovative products [en]

Case study: The world’s No.1 semiconductor assembly & packaging equipment manufacturer benefits from Renishaw’s innovative products

ASM Pacific Technology Ltd (ASMPT), the world’s largest supplier of wafer assembly and packaging equipment for the semiconductor industry, aims to offer complete factory automation solutions and satisfy customers’ needs through its innovative and cost-effective products.
[1.8MB]
Case study: KMTC promotes the quality standards of Chinese 5-axis CNC machine tools [en]

Case study: KMTC promotes the quality standards of Chinese 5-axis CNC machine tools

Kunming Machine Tool Company Ltd, China, (KMTC) has developed a variety of ‘China’s first’ high performance machine tools, leading the development of machinery and the machine tool industry in China. As a market leader in metrology, Renishaw has provided KMTC with advanced solutions in machine calibration and performance evaluation, including XL-80 laser interferometer, QC20-W telescoping ballbar system, XR20-W rotary axis calibrator and AxiSet™ Check-Up.
[1.2MB]
Analizy przypadków: Rozwiązania pomiarowe skracają czas testowania obrabiarek nawet o 6,5 godziny

Analizy przypadków: Rozwiązania pomiarowe skracają czas testowania obrabiarek nawet o 6,5 godziny

Producent obrabiarek, StankoMachComplex, stanął przed dylematem. W związku z gwałtownym wzrostem zapotrzebowania na coraz szerszy asortyment obrabiarek, rygorystyczne procedury testowania produktów firmy stały się źródłem wąskiego gardła w produkcji. Potrzebne było przyśpieszenie realizacji badań przy jednoczesnym zwiększeniu dokładności precyzyjnych pomiarów. Odpowiedzią było połączenie rozwiązań pomiarowych firmy Renishaw.
[464kB]
Case study: In-house metrology increases machine tool uptime by 20% [en]

Case study: In-house metrology increases machine tool uptime by 20%

With machine tools resources failing outside of their warranty periods and 3-week long waits for external service engineer visits, Omsk State Technical University had to act quickly to protect its teaching, research and industry support services. The introduction of Renishaw’s XL-80 laser interferometer and QC20-W ballbar systems did more than just provide the technical solution the University needed.
[779kB]
Case study: Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions [en]

Case study: Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions

Established in 1965, Hartford is Taiwan’s biggest exporter of CNC machining centres as well as being the country’s largest machining centre manufacturer. It is recognised as one of the CNC machining industry’s leading global brands with a reputation for technological advancement. In the face of global skills shortages and rapidly emerging Industry 4.0 trends, Taiwanese CNC machine manufacturer Hartford undertook to develop an innovative, easier-to-use human machine interface (HMI) for its CNC machines. At the same time the company strived to ensure process measurement and inspection at its CNC machine manufacturing operations could keep pace with everheightening product quality goals.
[650kB]
Case study: Renishaw technology helps Breton calibrate its in-house machinery and control the quality of its output [en]

Case study: Renishaw technology helps Breton calibrate its in-house machinery and control the quality of its output

When Breton SpA wanted to add machine tool manufacture to its core business of building stone-processing machinery, the increase in required levels of precision prompted the introduction of around 30 devices from Renishaw, including laser interferometers, rotary axis calibrators, ballbars and touch-trigger probes. As a result, Breton’s range of high-speed, five-axis CNC machining centres are now among the world’s most advanced.
[514kB]
Case study: Using machine tool probes for precision metrology in the manufacturing of forged wheel and car chassis [en]

Case study: Using machine tool probes for precision metrology in the manufacturing of forged wheel and car chassis

SuperAlloy Industrial Company Ltd. (SAI) is a supplier of highquality lightweight forged metal products.
[949kB]
Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes [en]

Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes

Most CNC machine tool manufacturers invest heavily in machine developments that improve accuracy but by using the latest calibration systems at its factory in Istanbul, Turkey, leading manufacturer Spinner has improved specified machine accuracies without the need to change designs. As Mr Nurhan, Technology Manager, explains, “The machine designs are no different but we have actually improved the accuracy, cut the support customers need by up to 90%, and have shown customers that we use the latest technology.”
[440kB]