Navigation
Machine cable specification - PH10 systems
For machine cables up to 10 m in length the following specification will be aceptable:
- 13 cores of 7/0.2 tinned copper wire covered by 0.25 mm PVC. Overall tinned copper braided screen.
- PVC outer sheath
- Nominal OD 6.9 mm
- Core-screen capacitance (nominal) 160 pF/m
- Resistance per core 88 milliohms/m
15-way ‘D' type plug | 14-way Lemo | Function |
1 7/0.2 | 2 | GROUND SENSE |
2 7/0.2 | 7 | 0 VOLT ANALOGUE |
3 7/0.2 | 12 | ‘A' AXIS FB |
4 7/0.2 | 4 | 0 VOLT |
5 7/0.2 | 14 | ‘MUX' RELAY DRIVE |
6 7/0.2 | 3 | 12 VOLT REF |
7 7/0.2 | 9 | ‘B' AXIS MOTOR/PROBE |
8 7/0.2 | 13 | DATUM + LED |
9 - | - | - |
10 7/0.2 | 5 | LOCK MOTOR DRIVE |
11 7/0.2 | 8 | ‘A' AXIS MOTOR |
12 7/0.2 | 6 | ‘A' AXIS MOTOR |
13 - | - | - |
14 7/0.2 | 1 | ‘B' AXIS FB |
15 7/0.2 | 10 | ‘B' AXIS MOTOR/PROBE |
For machine cables between 10 m and 50 m in length, the following conductor sizes are recommended.
15-way ‘D' type plug | 14-way Lemo | Wire gauge | Approximate resistance 50 m | Maximum resistance |
1 | 2 | 24 AWG | 4.5 ohms | 8.0 ohms |
2 | 7 | 22 AWG | 2.4 ohms | 2.8 ohms |
3 | 12 | 24 AWG | 4.5 ohms | 8.0 ohms |
4 | 4 | 22AWG | 2.4 ohms | 2.8 ohms |
5 | 14 | 24 AWG | 4.5 ohms | 8.0 ohms |
6 | 3 | 22 AWG | 2.4 ohms | 2.5 ohms |
7 | 9 | 22 AWG | 2.4 ohms | 2.5 ohms |
8 | 13 | 24 AWG | 4.5 ohms | 8.0 ohms |
9 | - | - | - | - |
10 | 5 | 22 AWG | 2.4 ohms | 2.5 ohms |
11 | 8 | 22 AWG | 2.4 ohms | 2.5 ohms |
12 | 6 | 22 AWG | 2.4 ohms | 2.5 ohms |
13 | - | - | ||
14 | 1 | 24 AWG | 4.5 ohms | 8.0 ohms |
15 | 10 | 22 AWG | 2.4 ohms | 2.5 ohms |
Suggested stranding for 22 AWG is 19/0.16 or 26/0.127. This provides a reasonable degree of flexibility.
Limiting factors for long cables are:
- Increased cable resistance in motor driven cables reduces maximum torque and speed. Thus for a head rotating with maximum load the time to arrive at position will be approximately 10% longer with 5 ohm conductors.
- Increased resistance in the 12 volt reference conductor produces a finite error in calibration. Every ohm above the first ohm will produce a position error of approximately 0.15 µm. Therefore an upper limit of resistance should be 5.0 ohms, ie. positional error of 0.75 µm.
- Increased resistance in the locking motor drive conductor reduces speed and max torque. Above 5 ohms the motor could become too slow and eventually fail to reach the top of the cam during a lock cycle.