Études de cas d’applications de calibration

Avec ses solutions de mesure, d’analyse et de diagnostics Ballbar et laser, Renishaw aide des milliers d’utilisateurs à améliorer leurs opérations depuis plus de 30 ans.

Que vous soyez utilisateur final, équipementier de machines ou sous-traitant de maintenance, nous proposons tout un éventail de solutions de calibration pour améliorer les performances machine.

Découvrez comment nos clients tirent parti de l’utilisation de produits de calibration Renishaw.

Applications de système laser

Les interféromètres laser Renishaw trouvent des applications extrêmement variées. Bien que les systèmes laser soient largement employés pour des évaluations complètes de précision sur machines-outils et machines à mesurer tridimensionnelles (CMM), ils ont également trouvé des applications liées à la recherche et à l’évaluation d’autres systèmes d’asservissement à positions critiques. Ils interviennent en fait chaque fois que des mesures haute précision, répétables et traçables sont exigées.

Le système laser d’alignement XK10 de Renishaw constitue une solution parfaite. Non seulement il améliore considérablement notre efficacité, mais il garantit aussi la justesse. La démonstration réalisée par le technicien Renishaw nous a impressionné car les résultats du XK10 étaient comparables aux mesures de composants effectuées sur notre MMT. Le XK10 a été conçu avec une connectivité sans fil qui confère une grande souplesse de configuration et de mesure à partir d’un seul kit. Il produit en outre des rapports intuitifs qui permettent à nos clients de comprendre les performances de leur nouvelle machine Hurco.

Hurco Manufacturing Ltd, Taïwan

KES Machine

Défi : Saisir efficacement des données de performances et de calibration des machines afin d’étendre les services aux clients.

Lire l’étude de cas

Hurco Manufacturing Ltd

Défi : Améliorer la facilité et la rapidité des mesures de performances des machines-outils.

Lire l’étude de cas

BOST Machine Tools Company (BOST)

Défi : Vérifier et améliorer la précision des axes rotatifs, en particulier la calibration des axes rotatifs B.

Lire l’étude de cas

Kunming Machine Tool Company Ltd

Défi : Améliorer les temps de calibration machine.

Lire l’étude de cas

Autres études de cas de systèmes laser

Case study: A laser alignment tool that goes beyond tradition [en]

Case study: A laser alignment tool that goes beyond tradition

Smooth Precision Co. Ltd has invested in the XK10 alignment laser system from Renishaw, to remove the limitations of conventional methods, significantly improving the overall alignment accuracy and efficiency of its machines.
[1.0MB]
Étude de cas : TAKAM utilise le système XK10 pour garantir la précision d’assemblage des machines-outils

Étude de cas : TAKAM utilise le système XK10 pour garantir la précision d’assemblage des machines-outils

Pour les fabricants de machines-outils, l’efficacité de la production dépend de la rapidité et de la précision des procédés de contrôle de qualité. Alors que les méthodes traditionnelles de contrôles commençaient à ralentir les process, TAKAM Machinery Co., Ltd (TAKAM) s’est tournée vers le système laser d’alignement XK10 de Renishaw pour offrir précision, efficacité et rapidité.
[474kB]
Étude de cas : Le constructeur de machines-outils investit dans un laser d’alignement et améliore son rendement de 50 %

Étude de cas : Le constructeur de machines-outils investit dans un laser d’alignement et améliore son rendement de 50 %

La réussite commerciale de la construction de machines-outils sur mesure exige une attention particulière et une grande efficacité. Le contrôle et la correction des erreurs lors de l’assemblage doivent être rapides et précis, tandis que les coûts de main-d’œuvre doivent être réduits au minimum. Face à la demande croissante des clients, Dawn Machinery Co., Ltd. (Dawn Machinery) a choisi de remplacer ses équerres en granit traditionnelles et sa métrologie avec comparateur à cadran, par le système laser d’alignement XK10 de Renishaw.
[2.5MB]
Étude de cas : Une meilleure précision permet à Godrej de redéfinir les normes de qualité et l’aide à réduire ses coûts

Étude de cas : Une meilleure précision permet à Godrej de redéfinir les normes de qualité et l’aide à réduire ses coûts

Godrej est un nom très connu sur le marché indien, comptant une présence internationale aux Pays-Bas, en Arabie saoudite, aux Émirats arabes unis, à Oman, en Chine, au Vietnam, en Malaisie et à Singapour.
[471kB]
Case study: Critical oil and gas production components rely on metrology systems [en]

Case study: Critical oil and gas production components rely on metrology systems

For companies operating in the oil and gas equipment-manufacturing sector, recordkeeping and traceability are vital. As part of its company-wide quality protocol, FMC Technologies in Dunfermline, Scotland, invests continually in a preventive maintenance programme that employs Renishaw machine tool probes and calibration products to check and verify the dimensional accuracy of its CNC machine tools.
[738kB]
Case study: Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions [en]

Case study: Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions

Established in 1965, Hartford is Taiwan’s biggest exporter of CNC machining centres as well as being the country’s largest machining centre manufacturer. It is recognised as one of the CNC machining industry’s leading global brands with a reputation for technological advancement. In the face of global skills shortages and rapidly emerging Industry 4.0 trends, Taiwanese CNC machine manufacturer Hartford undertook to develop an innovative, easier-to-use human machine interface (HMI) for its CNC machines. At the same time the company strived to ensure process measurement and inspection at its CNC machine manufacturing operations could keep pace with everheightening product quality goals.
[650kB]
Case study: Renishaw technology helps Breton calibrate its in-house machinery and control the quality of its output [en]

Case study: Renishaw technology helps Breton calibrate its in-house machinery and control the quality of its output

When Breton SpA wanted to add machine tool manufacture to its core business of building stone-processing machinery, the increase in required levels of precision prompted the introduction of around 30 devices from Renishaw, including laser interferometers, rotary axis calibrators, ballbars and touch-trigger probes. As a result, Breton’s range of high-speed, five-axis CNC machining centres are now among the world’s most advanced.
[514kB]
Case study: Jingdiao's refusal to compromise on quality sees its business take off [en]

Case study: Jingdiao's refusal to compromise on quality sees its business take off

Beijing Jingdiao Company Ltd has collaborated with Renishaw as its business has continued to grow over the years, with the two companies working together to open up new pathways to innovation and deliver superior quality.
[397kB]
Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes [en]

Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes

Most CNC machine tool manufacturers invest heavily in machine developments that improve accuracy but by using the latest calibration systems at its factory in Istanbul, Turkey, leading manufacturer Spinner has improved specified machine accuracies without the need to change designs. As Mr Nurhan, Technology Manager, explains, “The machine designs are no different but we have actually improved the accuracy, cut the support customers need by up to 90%, and have shown customers that we use the latest technology.”
[440kB]
Case study: Inca Digital - Stunning large scale images achieved with speed and repeatability [en]

Case study: Inca Digital - Stunning large scale images achieved with speed and repeatability

Article describing how Renishaw's XL-80 laser measurement system has ensured that Inca Digital's large-scale digital printers are considered a safe bet for consistency, reliability and stunning images.
[683kB]
Case study: Geo Tec - Calibration service provider works faster & smarter to create more revenue [en]

Case study: Geo Tec - Calibration service provider works faster & smarter to create more revenue

Article describing how German service company Geo Tec Messtechnik has upgraded its laser calibration system to Renishaw's new XL-80, with the increased portability and ease of use allowing more jobs each month.
[405kB]
Case study: The world’s No.1 semiconductor assembly & packaging equipment manufacturer benefits from Renishaw’s innovative products [en]

Case study: The world’s No.1 semiconductor assembly & packaging equipment manufacturer benefits from Renishaw’s innovative products

ASM Pacific Technology Ltd (ASMPT), the world’s largest supplier of wafer assembly and packaging equipment for the semiconductor industry, aims to offer complete factory automation solutions and satisfy customers’ needs through its innovative and cost-effective products.
[1.8MB]
Case study: Laser interferometry assures spherical lens quality [en]

Case study: Laser interferometry assures spherical lens quality

Beijing Institute of Technology (BIT), China, has used Renishaw’s XL-80 laser interferometer to develop a high precision instrument capable of simultaneously and reliably measuring all the key dimensional parameters of a spherical lens.
[421kB]
Case study: VAD Instrument chooses Renishaw’s UHV optical encoders for motion platforms [en]

Case study: VAD Instrument chooses Renishaw’s UHV optical encoders for motion platforms

Vacuum technology is used in many high-precision manufacturing processes. Typical applications include semiconductor wafer inspection, wafer bonding, photolithography and thin film deposition.
[912kB]

Applications du Ballbar

Le Ballbar QC20 Renishaw vous fournira les informations nécessaires à une maîtrise efficace de vos opérations d’usinage, que votre responsabilité soit la production, la maintenance, l’ingénierie, la planification d’ateliers ou la qualité.

Avec autant de clients diversifiés et autant d’avantages potentiels, la variété des cas de réussites du Ballbar n’a rien de surprenant.

En connaissant la capabilité machine avant d’entreprendre l’usinage, nous minimisons les rebuts et réduisons les temps d’arrêt machine. On obtient ainsi des pièces de qualité supérieure et une meilleure productivité tout en réduisant les coûts de fabrication. C’est l’essence de la « fabrication sans gaspillage », plus de valeur pour le client.

Nemcomed (États-Unis)

Autres études de cas de systèmes Ballbar

Case study: Spirax Sarco UK - New life for worn machines [en]

Case study: Spirax Sarco UK - New life for worn machines

Spirax Sarco UK invested in a Renishaw QC20-W wireless ballbar to check the geometry of its high-end machining centres before and after they were transferred to a new, purpose-built facility. Spirax Sarco is the global leader in manufacturing high quality products for the control and efficient use of steam and industrial fluids.
[515kB]
Case study: Critical oil and gas production components rely on metrology systems [en]

Case study: Critical oil and gas production components rely on metrology systems

For companies operating in the oil and gas equipment-manufacturing sector, recordkeeping and traceability are vital. As part of its company-wide quality protocol, FMC Technologies in Dunfermline, Scotland, invests continually in a preventive maintenance programme that employs Renishaw machine tool probes and calibration products to check and verify the dimensional accuracy of its CNC machine tools.
[738kB]
Étude de cas : Une meilleure précision permet à Godrej de redéfinir les normes de qualité et l’aide à réduire ses coûts

Étude de cas : Une meilleure précision permet à Godrej de redéfinir les normes de qualité et l’aide à réduire ses coûts

Godrej est un nom très connu sur le marché indien, comptant une présence internationale aux Pays-Bas, en Arabie saoudite, aux Émirats arabes unis, à Oman, en Chine, au Vietnam, en Malaisie et à Singapour.
[471kB]
Case study: Jingdiao's refusal to compromise on quality sees its business take off [en]

Case study: Jingdiao's refusal to compromise on quality sees its business take off

Beijing Jingdiao Company Ltd has collaborated with Renishaw as its business has continued to grow over the years, with the two companies working together to open up new pathways to innovation and deliver superior quality.
[397kB]
Case study: Sandvik Medical Solutions - QC20-W ballbar gives Sandvik confidence at every level [en]

Case study: Sandvik Medical Solutions - QC20-W ballbar gives Sandvik confidence at every level

For the last 2 years Sandvik Medical Solutions, have been enthusiastic users of the Renishaw ballbar system to verify the performance of their machine tools. Sandvik, based in Sheffield, UK, is a major supplier to many of the global brands within the healthcare industry, providing investment castings, forgings and finished medical implants and instruments for joint replacement and spinal surgery markets.
[734kB]
Case study: NC Service - Wireless QC20-W ballbar loses cable and gains support [en]

Case study: NC Service - Wireless QC20-W ballbar loses cable and gains support

Peter Jönsson, Managing Director of NC Service, Gothenburg, Sweden, has used the Renishaw QC10 ballbar (and Renishaw laser calibration systems) for years, and is convinced of the benefits, but is delighted to take delivery of the new QC20-W wireless ballbar. As he comments, “QC10 has been one of our most important tools, and 100% reliable, since 2004 – we will continue to use it for some jobs. However, most machines must be run with the doors shut, and with large test radii on bridge machines the cable can become a problem – QC20 makes it much easier. I’m also looking forward to using the ‘volumetric analysis’ function.”
[302kB]
Case study: Mori Seiki - Renishaw ballbar gives highest standard of customer service [en]

Case study: Mori Seiki - Renishaw ballbar gives highest standard of customer service

Mori Seiki Group is acknowledged as one of the world's leading designers and manufacturers of high specification machine tools, having delivered more than 185,000 units worldwide since its foundation in 1948. Mori Seiki uses Renishaw ballbar to give highest standard of customer service.
[193kB]
Case study: Wigmore CNC - "If you are serious about CNC machine tool maintenance then using a QC20-W ballbar is the only option" [en]

Case study: Wigmore CNC - "If you are serious about CNC machine tool maintenance then using a QC20-W ballbar is the only option"

Dave Wigmore, a former time-served engineer at Mazak, runs a CNC maintenance service company and considers a ballbar critical to operations. When Renishaw introduced the QC20-W telescoping ballbar system he was determined to be the first UK user.
[288kB]
Case study: Aquasub Engineering - Pump manufacturer extends the life of their machine tools and reduces downtime by 10% [en]

Case study: Aquasub Engineering - Pump manufacturer extends the life of their machine tools and reduces downtime by 10%

The Renishaw QC20-W ballbar system is widely recognised as a preventative maintenance tool for new and installed machines. Aquasub Engineering (Coimbatore, India), part of the Aqua Group, one of the largest pump manufacturing companies in Asia, is using QC20-W ballbar to reduce maintenance costs, increase capacity and reduce scrappage.
[389kB]
Case study: The world’s No.1 semiconductor assembly & packaging equipment manufacturer benefits from Renishaw’s innovative products [en]

Case study: The world’s No.1 semiconductor assembly & packaging equipment manufacturer benefits from Renishaw’s innovative products

ASM Pacific Technology Ltd (ASMPT), the world’s largest supplier of wafer assembly and packaging equipment for the semiconductor industry, aims to offer complete factory automation solutions and satisfy customers’ needs through its innovative and cost-effective products.
[1.8MB]
Case study: KMTC promotes the quality standards of Chinese 5-axis CNC machine tools [en]

Case study: KMTC promotes the quality standards of Chinese 5-axis CNC machine tools

Kunming Machine Tool Company Ltd, China, (KMTC) has developed a variety of ‘China’s first’ high performance machine tools, leading the development of machinery and the machine tool industry in China. As a market leader in metrology, Renishaw has provided KMTC with advanced solutions in machine calibration and performance evaluation, including XL-80 laser interferometer, QC20-W telescoping ballbar system, XR20-W rotary axis calibrator and AxiSet™ Check-Up.
[1.2MB]
Étude de cas : Les solutions de mesure permettent de réduire les temps de test sur machine-outil jusqu'à 6 heures et demi

Étude de cas : Les solutions de mesure permettent de réduire les temps de test sur machine-outil jusqu'à 6 heures et demi

Fabricant bien établi de machines-outils, StankoMachComplex a dû faire face à un dilemme. Tandis que la demande pour sa gamme croissante de machines-outils augmentait rapidement, les procédures strictes de test de produits de l'entreprise engendraient un problème d'étranglement dans la production. Il devenait nécessaire d'accélérer la cadence de test tout en augmentant en parallèle l’exactitude des mesures de précision. Une combinaison de solutions de mesure Renishaw est venue apporter la réponse.
[458kB]
Case study: In-house metrology increases machine tool uptime by 20% [en]

Case study: In-house metrology increases machine tool uptime by 20%

With machine tools resources failing outside of their warranty periods and 3-week long waits for external service engineer visits, Omsk State Technical University had to act quickly to protect its teaching, research and industry support services. The introduction of Renishaw’s XL-80 laser interferometer and QC20-W ballbar systems did more than just provide the technical solution the University needed.
[779kB]
Case study: Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions [en]

Case study: Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions

Established in 1965, Hartford is Taiwan’s biggest exporter of CNC machining centres as well as being the country’s largest machining centre manufacturer. It is recognised as one of the CNC machining industry’s leading global brands with a reputation for technological advancement. In the face of global skills shortages and rapidly emerging Industry 4.0 trends, Taiwanese CNC machine manufacturer Hartford undertook to develop an innovative, easier-to-use human machine interface (HMI) for its CNC machines. At the same time the company strived to ensure process measurement and inspection at its CNC machine manufacturing operations could keep pace with everheightening product quality goals.
[650kB]
Case study: Renishaw technology helps Breton calibrate its in-house machinery and control the quality of its output [en]

Case study: Renishaw technology helps Breton calibrate its in-house machinery and control the quality of its output

When Breton SpA wanted to add machine tool manufacture to its core business of building stone-processing machinery, the increase in required levels of precision prompted the introduction of around 30 devices from Renishaw, including laser interferometers, rotary axis calibrators, ballbars and touch-trigger probes. As a result, Breton’s range of high-speed, five-axis CNC machining centres are now among the world’s most advanced.
[514kB]
Étude de cas : SuperAlloy (SAI)

Étude de cas : SuperAlloy (SAI)

L'industrie automobile est très concurrentielle. Les constructeurs automobiles de premier rang sont constamment à la recherche d’innovation dans des domaines tels que la performance, la sécurité et la conception novatrice, posant des exigences toujours plus strictes en termes de traitement des composants métalliques. SuperAlloy Industrial Company Ltd. (SAI) est un fournisseur de pièces métalliques en alliage léger de haute performance. Les jantes forgées et composants de châssis pour automobile produits par SAI sont utilisés par les principaux constructeurs automobiles du monde, grâce à une qualité irréprochable et constante de l’entreprise ainsi qu’à la précision de fabrication. Les systèmes de palpeurs pour machines-outils Renishaw, y compris l'OLP40, le RMP60, l'OMP60 et le NC4, répondent parfaitement aux besoins de SAI qui, avec l’aide de Renishaw, lui permet de réaliser de grands progrès pour tendre vers une fabrication de précision haut de gamme
[2.3MB]
Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes [en]

Case study: Spinner - Machine tool supplier to Ford and Bosch, transforms machine accuracy without design changes

Most CNC machine tool manufacturers invest heavily in machine developments that improve accuracy but by using the latest calibration systems at its factory in Istanbul, Turkey, leading manufacturer Spinner has improved specified machine accuracies without the need to change designs. As Mr Nurhan, Technology Manager, explains, “The machine designs are no different but we have actually improved the accuracy, cut the support customers need by up to 90%, and have shown customers that we use the latest technology.”
[440kB]