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UCC PI 80 troubleshooting

UCC PI 80 visual diagnostics

UCC PI 80 front panel

A visual indication of the system status is provided by three LEDs on the front panel, providing assistance in diagnosing and rectifying system faults.

LED status key

Description

SPA3-2 LED visual diagnostics - green yellow red

LED on, displaying green, amber or red

SPA3-2 visual diagnostics - Red flash

Red flash

SPA3-2 LED visual diagnostics - green

Green flash

SPA3-2 visual diagnostics - no LED

LED off

SPA3-2 LED visual diagnostics

Any state

NOTE: The following light patterns apply when using UCCsuite version 5.3 and onwards.

Servo statusProbe seatedError

Description

SPA3-2 visual diagnostics - no LEDSPA3-2 visual diagnostics - no LEDSPA3-2 visual diagnostics - no LED

No power (note that this pattern is also possible when working normally and the probe is not seated)

SPA3-2 visual diagnostics - no LEDSPA3-2 visual diagnostics - no LEDSPA3-2 LED visual diagnostics - red

Hardware failure

SPA3-2 visual diagnostics - no LEDSPA3-2 LED visual diagnostics - greenSPA3-2 LED visual diagnostics - red

Security failure (fast green flash)

SPA3-2 visual diagnostics - no LEDSPA3-2 LED visual diagnostics - greenSPA3-2 LED visual diagnostics - red

Firmware error (intermittent fast green flash)

SPA3-2 visual diagnostics - no LEDSPA3-2 LED visual diagnostics - greenSPA3-2 visual diagnostics - Red flash

** Controller not connected, waiting for download, download failed, device not recognised by UCC firmware or device not recognised by UCC downloadable software

SPA3-2 visual diagnostics - no LEDUCC BI visual diagnostics - No LED greenSPA3-2 visual diagnostics - no LED

Digital amplifier: Not applicable

Analogue amplifier: Amplifier not engaged

SPA3-2 LED visual diagnostics - redUCC BI visual diagnostics - No LED greenSPA3-2 visual diagnostics - no LED

Digital amplifier: Amplifier not engaged: E-STOP active or power amp fault

Analogue amplifier: Not applicable

SPA3-2 LED visual diagnostics - yellow UCC BI visual diagnostics - No LED greenSPA3-2 visual diagnostics - no LED

Digital amplifier: Amplifier not engaged: E-STOP not pressed and amplifier has no fault

Analogue amplifier: Not applicable

SPA3-2 LED visual diagnostics - greenUCC BI visual diagnostics - No LED greenSPA3-2 visual diagnostics - no LED

Amplifier engaged

SPA3-2 LED visual diagnosticsSPA3-2 LED visual diagnostics - greenSPA3-2 visual diagnostics - no LED

Probe not deflected beyond trigger threshold

SPA3-2 LED visual diagnosticsSPA3-2 visual diagnostics - no LEDSPA3-2 visual diagnostics - no LED

Probe deflected beyond trigger threshold

NOTE: ** A slow flash synchronised with the controller's slow flashing status LED indicates that the UCC PI 80 is correctly connected to the controller and that the controller is waiting for a software download.

Fatal faults

Situations can occur that make it inadvisable or dangerous to continue using the CMM servo system. These are known in UCCsuite as fatal faults.

A list of UCC PI 80 related fatal faults is shown below and will be indicated through the user's software (for example MODUS):

  • A report of the emergency stop switch being active
  • Air pressure is too low
  • Crash switch operated, if fitted
  • A scale reading failure
  • An indicated overspeed (calculated from the rate of change of position)
  • Outer limit switch active
  • PICS_STOP

NOTE: Other faults not classed as fatal can prevent the CMM's operation.

If the fatal fault cannot be resolved, please contact your local CMM support centre who can advise.